• ## SAG Mill Grinding Circuit Design

Semi Autogenous Design FactorsSag Mill Operation ExampleProcess Plant DescriptionSag Mill Design and SpecificationOperating Problems Since CommissioningDesign Changes and Future Operating StrategiesThe design of large mills has become increasingly more complicated as the size has increased and there is little doubt that without sophisticated design procedures such as the use of the Finite Element method the required factors of safety would make large mills prohibitively expensive.In the past the design of small mills, up to +/- 2,5 metres diameter, was carried out using empirical formulae with relatively large factors of safety. As the diameter and length of mills increased several crit...
• ## Mill (grinding) - Wikipedia

In materials processing a grinder is a machine for producing fine particle size reduction through attrition and compressive forces at the grain size level. See also crusher for mechanisms producing larger particles. In general, grinding processes require a relatively large amount of energy; for this reason, an experimental method to measure the energy used locally during milling with different machines was recently proposed. A typical type of fine grinder is the ball mill. A slightly inclined or horizontal rot

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In materials processing a grinder is a machine for producing fine particle size reduction through attrition and compressive forces at the grain size level. See also crusher for mechanisms producing larger particles. In general, grinding processes require a relatively large amount of energy; for this reason, an experimental method to measure the energy used locally during milling with different machines was recently proposed. A typical type of fine grinder is the ball mill. A slightly inclined or horizontal rotating cylinder is partially filled with balls, usually stone or metal, which grind material to the necessary fineness by friction and impact with the tumbling balls. Ball mills normally operate with an approximate ball charge of 30%. Ball mills are characterized by their smaller (comparatively) diameter and longer length, and often have a length 1.5 to 2.5 times the diameter. The feed is at one end of the cylinder and the discharge is at the other. Ball mills are commonly used in the manufacture of Portland cement and finer grinding stages of mineral processing, one example being the Sepro tyre drive Grinding Mill. Industrial ball mills can be as large as 8.5 m (28 ft) in diameter with a 22 MW motor, drawing approximately 0.0011% of the total world's power (see List of countries by electricity consumption). However, small versions of ball mills can be found in laboratories where they are used for grinding sample material for quality assurance. The power predictions for ball mills typically use the following form of the Bond equation: $${\displaystyle E=10W\left({\frac {1}{\sqrt {P_{80}}}}-{\frac {1}{\sqrt {F_{80}}}}\right)\,}$$where • E is the energy (kilowatt-hours per metric or short ton)

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• ## SAG mills (semi-autogenous grinding mills) - Metso

SAG milling extends itself to many applications due to the range of mill sizes available. They can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill and some or all of the work done by a ball mill. SAG mills are also an optimum solution for wet grinding since crushing and screening in these ...

• ## Autogenous and Semi-Autogenous Mills

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

• ## Autogenous AG SAG Mills for Sale - 911Metallurgist

Starting as small as 13 feet (4 m) in diameter on 330 HP and as large as 24' (14.5 m) in diameter on 3,300 HP, the 911MPE Semi Fully Autogenous Mills tumble crushed ore without iron or steel grinding media. They are used when the crushed ore pieces are hard enough to perform all the grinding. SAG mills tumble mainly ore but they use up to 15% volume of steel balls to assist grinding. Semi ...

• ## The appropriateness of the transfer size in AG and SAG ...

The appropriateness of the transfer size in AG and SAG Mill Circuit Design Article (PDF Available) January 2011 with 699 Reads How we measure 'reads'

• ## Difference Between Sag Mill vs Ball Mill - mech4study

Oct 12, 2017  SAG mill make use of steel balls included with some large and hard rocks for grinding. These mills utilize the balls in making the large fragments of materials broken into pieces. The ball charge of a SAG mill is about 9% to 20%.This process takes place inside the large rotating drum of SAG mill which is filled with balls partially.

• ## Outotec Grinding Mills - Outotec

Outotec has extensive knowledge of comminution technologies and processes to ensure we provide the optimal solution for your needs. We offer autogenous (AG), semi-autogenous (SAG), ball, rod, and pebble mills in sizes ranging from kWs up to 30+ MW.

• ## (PDF) Influence of feed size on AG / SAG mill performance

Build-up in critical size: It is well established from the earliest use of AG and SAG mills that the build-up of competent critical size material, can drop throughput to half (Morrell and Valery ...

• ## What's the Difference Between SAG Mill and ... - JXSC Machine

AG/SAG is short for autogenous mill and semi-autogenous mill, it combines with two functions of crushing and grinding, uses the ground material itself as the grinding media, through the mutual impact and grinding action to gradually reduce the material size.

• ## Choosing a SAG Mill to Achieve Design Performance

Choosing a SAG Mill To Achieve Design Performance John Starkey1, Principal Consulting Engineer Sami Hindstrom2, Manager, Grinding Travis Orser2, Project Manager, Grinding 1 Starkey Associates Grinding Design and Process Engineering 336 – 268 Lakeshore Rd. E. Oakville, Ontario L6J 7S4

• ## AMIT 135: Lesson 6 Grinding Circuit – Mining Mill Operator ...

The mill product can either be finished size ready for processing, or an intermediate size ready for final grinding in a rod mill, ball mill or pebble mill. AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill. Because of the range of ...

• ## The appropriateness of the transfer size in AG and SAG ...

The appropriateness of the transfer size in AG and SAG Mill Circuit Design Article (PDF Available) January 2011 with 699 Reads How we measure 'reads'

• ## (PDF) Influence of feed size on AG / SAG mill performance

Build-up in critical size: It is well established from the earliest use of AG and SAG mills that the build-up of competent critical size material, can drop throughput to half (Morrell and Valery ...

• ## Sentinel: Siemens Gearless Mill Drives - YouTube

Jan 19, 2016  The mills at Sentinel in Zambia are amongst the world’s biggest, with 2 off 40 ft SAG mills complete with 28 MW drives, and 2 off 28 foot-ball mills with 22 MW drives. For mines of this size ...

• 作者: Siemens
• ## Used Sag Mills for sale. Hardinge equipment more Machinio

18′ X 30′ OUTOTEC SAG MILL. Manufacturer: Outotec Size: 5.5 m dia. X 9.15 m EGL 4500 kW WEG wound rotor motor – 1000 RPM, 11,000 volt, 3 phase, 50 Hz 2 Piece welded steel shell Cast steel feed and discharge heads Alloy steel liners Hydrostatic multi pad trun...

• ## New Used Sag Mills for Sale Semi-Autogenous Grinding ...

24 x 8 Boliden Allis (Allis Chalmers) Sag Mill for Sale Boliden Allis (Allis Chalmers) SAG semi-autogenous grinding mill. Size: 24 ft. dia. x 8 ft. long (7.3m x 2.74m). Steel liners 3000 hp s ID: 50186 Quote + 17 Foot dia. X 5 foot Aerofall Sag mills. 17 Foot dia. X 5 foot Aerofall Sag mills. Weight: 143 Tons Or 287,000 Pounds. Shell Is 20,000 ...

• ## AN OVERVIEW OF SINGLE STAGE AUTOGENOUS AND

5 Low ball charge SAG mill, high mill speed. (4% ball charge, 90% Nc) A cross between AG and SAG for competent, abrasive ores. As typically operated in RSA. 6 SAG mill (configurations 3, and 5 ) with recycle crusher Competent ores, better suited to coarse grind sizes as circulating loads can be high 7 SAG mills treating partially or fully

• ## SAGMILLING.COM .:. Home

Sagmilling is home to a collection of both free and subscription-based calculation tools to aid metallurgical process engineers perform comminution calculations. Grinding circuit design tools, including for SAG mill-ball mill circuits, and geometallurgy energy models are available to subscribers.

• ## Ball Mills - an overview ScienceDirect Topics

where d b.max is the maximum size of feed (mm); σ is compression strength (MPa); E is modulus of elasticity (MPa); ρb is density of material of balls (kg/m 3); D is inner diameter of the mill body (m).. Generally, a maximum allowed ball size is situated in the range from D /18 to D/24.. The degree of filling the mill with balls also influences productivity of the mill and milling efficiency.

• ## Optimizing your SAG mill operation - International Mining

It is imperative to ensure the efficient removal of both slurry and coarse pebbles (critical size) in order to ensure the efficient operation of AG/SAG mills. Elimination of the above mentioned material transport problems will allow the mill to respond truly in terms of power draw for changes in mill load which depends on feed ore characteristics.

• ## Minding the Grind: Maintenance Options to Keep SAG Mills ...

The company said it has supplied trommel screens for almost four decades and has the capability to size SAG mill trommel screens with diameters up to 5.5 m. It designs the trommel screens to suit each customer’s unique requirements, with capacities ranging up to more than 3,500 tons per hour (t/h) solids.

• ## Bond Work Index - an overview ScienceDirect Topics

Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5). Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 ).

• ## Selection of Comminution Circuits for Improved Efficiency

primary mill may be operated in open circuit or closed by a classifier, such as a screen or a hydrocyclone. Closing the primary mill may result in an improvement in operating efficiency for some operations, or may facilitate a reduction in the primary mill product size. 1 Plant relocated to Black Swan

• ## Optimizing your SAG mill operation - International Mining

It is imperative to ensure the efficient removal of both slurry and coarse pebbles (critical size) in order to ensure the efficient operation of AG/SAG mills. Elimination of the above mentioned material transport problems will allow the mill to respond truly in terms of power draw for changes in mill load which depends on feed ore characteristics.

• ## Minding the Grind: Maintenance Options to Keep SAG Mills ...

The company said it has supplied trommel screens for almost four decades and has the capability to size SAG mill trommel screens with diameters up to 5.5 m. It designs the trommel screens to suit each customer’s unique requirements, with capacities ranging up to more than 3,500 tons per hour (t/h) solids.

• ## Bond Work Index - an overview ScienceDirect Topics

Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5). Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 ).

• ## Selection of Comminution Circuits for Improved Efficiency

primary mill may be operated in open circuit or closed by a classifier, such as a screen or a hydrocyclone. Closing the primary mill may result in an improvement in operating efficiency for some operations, or may facilitate a reduction in the primary mill product size. 1 Plant relocated to Black Swan

• ## SAGMILLING.COM .:. Articles

An updated data set for sag mill power model calibration This paper expands the SAG mill survey database published by the Author at Procemin 2013. The new database includes 49 published SAG/AG mill surveys and includes mills from all over the world.

• ## CONGA: THE WORLD’S FIRST 42 FOOT DIAMETER 28 MW

1 CONGA: THE WORLD’S FIRST 42 FOOT DIAMETER 28 MW GEARLESS SAG MILL T. Orser1, V. Svalbonas 2 and *M. Van de Vijfeijken 3 1Newmont Mining Corporation 10101 East Dry Creek Road Englewood, CO 80112, USA 2Metso Corp. 2715 Pleasant Valley Rd.

• ## AMIT 135: Lesson 8 Rod Mills – Mining Mill Operator Training

Under given load and particle size requirement, capacity is a function of mill length and diameter: Q = kLD 2+N. N is related to mill diameter which decreases with larger diameters k a constant equal to π /4. A chart showing rod mill capacity vs. mill diameter [image: (135-8-5)] A chart showing rod mill capacity vs. mill

• ## Carbide Austempered Ductile Iron Grinding Media Balls For ...

Carbide Austempered Ductile Iron Grinding Media Balls For Large Size Sag Mills , Find Complete Details about Carbide Austempered Ductile Iron Grinding Media Balls For Large Size Sag Mills,Grinding Media Balls,Iron Grinding Balls,Grinding Ball For Sag Mills from Other Fabrication Services Supplier or Manufacturer-Chengde Rongmao Cast Steel Co., Ltd.

• ## Grinding Mills - CITIC-Heavy Industries Co. Ltd

Jun 15, 2014  These mills are scheduled of start up on 2012. Our market share in China exceeds 80% with the largest mills supplied to date being a Ø7.9m x 13.6m 2x8.5MW Ball Mill and a Ø11m x 5.4m 2x8.5MW SAG Mill , being the largest in China.

• ## Ring gear drives huge grinding mill Machine Design

The largest ringmotor- driven mill in the world is a 36-ft diam., 16,000-hp SAG mill that processes up to 2,000 tons of ore per hour. Located at Kennecott Utah Copper near Salt Lake, this mill ...

• ## OUTOTEC GRINDING TECHNOLOGIES

used where a narrow product size distribution is required (for example, for subsequent gravity separation). MH Series Grinding Mills A standard range of SAG, ball, and rod mills with spherical roller bearing technology, enabling faster delivery and start-up lead time. OUR MILL RANGE Pebble mills Outotec has a long history of successfully ...

• ## SINGLE STAGE SAG/AG MILLING DESIGN

types with the advantages of being comparatively low capital cost and flexible for future expansion. The single stage SAG/AG milling option is ideal for starter projects with significant exploration and expansion potential. Currently a number of the largest SAG mills designed are installed in single stage configuration. This paper discusses the

• ## PAI SAG Mill Training - YouTube

Jan 08, 2016  Ore that’s crushed in a primary crusher is usually fed into a SAG mill, where it is reduced in size so that it can be fed into a second stage of grinding in one or more ball mills.

• ## THE OPTIMAL BALL DIAMETER IN A MILL

grain size, it is necessary to have a definite number of the biggest balls in the charge, and with the decreased grain size, the necessary ball size also decreases (Olejnik, 2010; 2011). For each grain size there is an optimal ball size (Trumic et. al., 2007). The bigger ball in relation to the optimal one will have an excess energy, and